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Compiled by Neil Knopf and edited by Craig Foster and Clover McKinley
Mike Pileski's "A Tool Block Carousel" and Arnold Teague's "Atkinson Cycle Engine" are among many standouts in the fifth installment of this series. Metalworking Book Five gives you 12 Technique articles, 8 Lathe Accessories, 7 Milling/Drilling Accessories, 21 Shop Improvement Projects, and 4 Hobby Projects. Reprinting the years 1996 and 1997, Metalworking Book Five provides an easy way to add to your machining library!
Hardbound. 228 pages.
by Rudy Kouhoupt
You may remember Rudy's article in The Home Shop Machinist called "Old Iron." This video shows you the various functions on his reconditioned shaper and how you can operate one yourself. 2 hours.
Watch a brief clip from the DVD.
by Steve Bleile
This DVD was produced in 1998 and covers all aspects of oxy-acetylene welding techniques and safety concerns. 42 minutes.
by Steve Acker
Steve goes to work on the lathe and mill to make an accurate custom bolt action hunting rifle. The result is a fairly light, stable and reliable firearm. He demonstrates techniques for truing the bolt face and lugs, threading and crowning a new barrel, recutting the receiver threads, machining the recoil lug, and much more. 2 hours 30 minutes
Often, getting underway on a project -- reading the drawings and doing the required markup on the metal -- can be the most challenging part. Rudy discusses every layout tool from his vast collection and demonstrates its function. He also gives you a detailed look at mechanical drawings and how to interpret them. This tape is a must for every novice machinist. 1 hour 30 minutes.
This DVD was produced in 2000. Steve describes and demonstrates several basic aspects of arc welding, as well as important safety concerns. 44 minutes.
This DVD provides more insight into "watching the puddle" to set the amperage, adjust the travel speed, and maintain the correct rod angle and arc gap. It also covers metal preparation, fit up, and welder skills for butt joints, lap joints, T-joints and corner joints. 45 minutes.
Steve shows how to have a rifle that is easier to shoot accurately, with little shift in zero, using only hand tools. Bedding techniques demonstrated on three styles of stock. His methods for mounting and lapping in a scope and crowning process will assure you of improved shooting. 2 hours
This rifle was first described in The Home Shop Machinist magazine, and now is in video form. Steve uses some techniques and state-of-the-art tools never before seen on video. Every step of machining the receiver, bolt, barrel and scope mounts is shown. He discusses and shows the various components, tools and products he uses when building this highly precise firearm. 2 DVDs. 4 hours 10 minutes
Steve demonstrates how a gunsmith can rework the Remington 700 bolt action rifle for more accuracy, using basic tooling and setups on the lathe and workbench. The work is done on a factory varmint rifle not as accurate as it should be, and which has long headspace. He improves bolt contact and the front receiver ring contact. 1 hour 35 minutes
Drilling, Reaming, Tapping and Milling on the Drill Press. Many people sell the drill press short when it comes to machining. Rudy demonstrates many operations that make it a very important part of your shop.
Did you ever wonder how high the valves should lift; what happens when you scale it up or down; how big the inlet passage should be; why small engines run so fast; how heavy it will be; how the flywheel effect changes with size; how to set your lathe for greater accuracy; or how to check tapers and angles? Rudy describes and illustrates his real world approach to problem solving on these and other subjects in the shop and at the drawing board. He includes an outline and drawings of examples used in the DVD presentation.
This DVD is an introduction to flux core arc welding, featuring extremely close-up demonstrations of actual welds in all positions. Steve discusses equipment, welding wires, fundamentals, self-shielded and gas shielded types. 56 minutes.
This DVD was produced in 2002 provides a "working knowledge" of the technical aspects, plus the welder skills necessary for using the Gas Metal Arc Welding process, commonly referred to as mig welding (solid wire with an externally furnished shielding gas). This process has been used in industry for a long time, but with the development of smaller, less expensive welding machines, it is becoming widespread in home shops because of its ease of operation. Steve also covers safety concerns inherent with all welding procedures. 45 minutes.
The chemical and mechanical processes of hot bluing steel are described by Steve. He then demonstrates the procedures with the best quality equipment and materials. He also describes how you can blue your firearms on a limited budget. Learn to apply a professional finish to your firearms and restore the beauty of your old ones. See a layout used by professionals for profitable bluing and excellent results. Equipment, alternate heat sources and safety concerns are discussed in detail. 1 hour 10 minutes
Screw Thread forms, and parts, cutting calculations and techniques for cutting threads on the lathe are described and demonstrated. Printed charts and tables are included with this machining DVD. 1 hour.
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